Large Scale LED Chips Assembly Production Line

Product Details
Automation: Automation
Transmission Type: Flexible
Automatic Production Line: Assembly
Manufacturer/Factory & Trading Company

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Year of Establishment
2012-07-31
Management System Certification
ISO 9001, ISO 14001
  • Large Scale LED Chips Assembly Production Line
  • Large Scale LED Chips Assembly Production Line
  • Large Scale LED Chips Assembly Production Line
  • Large Scale LED Chips Assembly Production Line
  • Large Scale LED Chips Assembly Production Line
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Basic Info.

Model NO.
T1200LED, LED660, TN380C
Certification
ISO, CE
Flexible Production
Intelligent Manufacturing
Rhythm
Flow Production Line
Production Scope
Product Line
Transport Package
Plywood Case
Specification
ISO9001, ISO14000
Trademark
Termway
Origin
Beijing, China
HS Code
8479896200
Production Capacity
300 Sets/Year

Product Description

Semi-automatic stencil printer T1200LED:
Large Scale LED Chips Assembly Production Line
Large Scale LED Chips Assembly Production Line
Large Scale LED Chips Assembly Production Line

1. Introduce:
T1200LED is the most economy with high precision semi-auto stencil printer, especially for LED flexible strip production. PCB is fixed on the flexible work table, which is suit for single board and double board. PCB position adjust, work table removing, the rise and fall of scraper are controlled by frequency conversion motor. Can make sure the moving accuracy and high repeated accuracy. It's the best choice for LED production.

LED Automatic Chip Mounter
Model: LED660/LED660V

Introduce:
LED 660 is a professional LED pick and place machine, features high speed, high accuracy. It achieves LED circuit board high-volume assembly.

[Introduction]:
Heating system:
TN380C adopts high effective and energy-saving nickel-chromium heating tube. Advanced technology and Long life. And TORCH self-developed hot-air circling system features warm up quickly, which can make PCB component be heated evenly.
Protection system:
TN380C uses SSR solid relay (450V) that has large power and pressure prevention to non-contact output, safe and reliable. It can monitor the change of temperature and heat number in furnace chamber with the functions fuzzy control and data collection. Then control the heating component with the least pulse and response quickly. TO keeps the Temperature control accuracy, but the equipment can not be damage for the high current and high voltage. And each room fits a safety pipe which is high temperature and high pressure resistant function so that the whole system can run safely and calmly.
Temperature control system:
Accuracy control by IPC and PID intelligent arithmetic. According to the PID intelligent calculation, heat output can be controlled accurately and response to the change of outside to balance the temperature. The whole system has a modularized design. It is convenient to maintenance and disassembles
Outer shell system:
Outer shell and furnace body of TN380C can be opened wholly and automatically. It is convenient to clean and maintain it.
Semi-auto stencil printer
MODEL:T1200LED

1) Max printing PCB size (X×Y) :1200×300mm (600*300mm optional)
2) Printing plat flam:( X×Y):1220×350mm
3) Max stencil size (X×Y):1300×550mm
4) Min stencil size (X×Y):330×370mm
5) Micro adjust range :X,Y±10mm,θ angle :±30C
6) Voltage: single phrase AC220V,50Hz
7) Demission MM:1850×890×1760


 
Model LED660 LED660V
Mount head 6 pcs
Max circuit board size 1200*350mm
Max moving range X axis 1500mm, Y axis410mm
Max moving range of Z axis 15mm
Typical Mounting speed 13000-14000cph
Max mount speed 18000cph
Mount accuracy +/-0.1mm
Position method Machinery position Mark image identify
Component available 0603 and above SMD component and LED,SOT,SOP
Programme method Automatic data import/ video study/ keyboard input
Belt feeder 8mm, 12mm, 16mm and 24mm
Feeder num 6 pcs of GF series feeder can be set (12 pcs feeders are optional)
Operation system WINDOWS XP
Compressed air internal vacuum, (large production  should use industrial air pump)
Power supply 220V,50Hz, 4.5 Kw
Weight 500Kg
Dimension 2600×680×1500mm

Heating part parameter TN380C
Heating zone 8 heating zones(8 upper, 8cover)+1 cooling zone
Heating method Full forced Hot air heating
Warm-up time 25min
Cooling zone 1 zone, (1up/1 below)
Cooling method transverse flow vortex centrifuge blower
Built-in automatic relay heating system To prevent over-pressure damage controller or motor when start up and to prevent component damage when welding.
 Transmission parameter
PCB Board width ≤ 300mm
PCB conveyor Height 900±20mm
conveyor direction L→R or R→L
Conveyor Material Stainless steel
Chain-driven Mesh belt conveyor Net belt and chain-driven transmission
Mesh belt width 300mm
Conveyor speed 0-1600mm/min adjustable
Control part parameter
Power supply 380V (3 ph, 4 wires) 50/60Hz
Max Power 42KW
Normal working power 23KW
Warm-up time ≤ 30min
Control system PLC+ Torch module temp control system+ IPC
Range of temperature control Room Temperature-360 C
Temperature control Advanced Intelligent micro computer PID temperature control automatically in each zone + SSR non-contact output
Precision of temperature control ± 2 C
Temperature distributing error ± 2 C
 Machine Body Parameter
 Net Weight 860kg
Dimension(L×W×H)mm) 3500×900×1390mm

 

 
 

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