| Condition: | New |
|---|---|
| Certification: | ISO, CE |
| Warranty: | 18 Months |
|
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| Technical Parameter: | |
| PCB board width adjustable | Max.50~350mm |
| PCB board Height adjustable | 750+/-50mm |
| PCB board transmission speed | 0~1800mm/Min |
| PCB board transmission angle(Soldering dip) | 3~7 |
| PCB board transmission direction | L→R/R→L(optional) |
| Height limit of component on board | Max.100mm |
| Wave height range | 0_12mm adjustable,keep wave permit balance |
| Wave number | 2 |
| Preheat area length | 1600mm |
| Preheat zone number | 3 |
| Preheat power | 11kw |
| Preheat temperature | Room temp~250 can be set |
| Heating method | IR+ hot air |
| Cool zone number | 1 |
| Cooling method | Motor force cooling |
| Solder material type | Lead free welding/common solder material |
| Tin strove power | 8kw |
| Tin strove capacity | Approx.300kg |
| Tin strove temperature | Room term~300 \control accuracy±1-2 |
| Temperature control method | P.I.D+SSR |
| Machine control method | Siemens PLC+ computer |
| Flux capacity | Max5.2L |
| Flux flow | 10~100ml/min |
| Spray method | Step motor+TORCH Special two-fluid nozzle |
| Power | 3 phase 5wire 380V |
| Start-up power(total power) | max.21kw |
| Normal working power | Approx.9kw |
| Air source | 4~7KG/CM2 |
| Packing size | L3600*W1400*H1650MM |
| Dimension size | L4200*W1400*H1650MM |
| Weight | Approx.1600kg |
| Cover Part | |
| Machine structure | New streamlined shell design, industrial channel steel as for the frame, 2mm thick steel plate bending to be machine cover, 6 caster at the bottom, and 6 feet cup for positioning (adjustable level and height); a longer curved tempered glass for front door |
| Front door structure | Fully enclosed open and transparent tempered glass doors, glass doors uses a double hydraulic gas springs stretch cover to ensure operation and maintenance space |
| Rare door | Magnetic structure removable structure for the biggest maintenance space |
| Top | Place a suit of explosion-proof light |
| Surface | Spray computer white on the machine (glass door is blue) |
| Spray Part | |
| Spray head | Uses TORCH two-fluid special nozzle, spray range of 20 ~ 65mm fan adjustable, nozzle height 50 ~ 80mm adjustable, the maximum flow rate 60ml/min |
| Air system | Imported filters, control valves and pipe fittings, digital display of air pressure. Spray system using acid, anti-corrosion SMC pipe |
| Spray nozzle moving system | Germany FEST rodless cylinder drive, Siemens PLC intelligent control, using the limit switch and board-in light eye to control, and according to the PCB board speed and width to automatically detect and spray. |
| Flux recovery system | The bottom of nozzle uses stainless steel bending to be tray to take water and flux for easy to wash |
| Flux Exhaust filtering system | Ventilation System: Stainless steel mesh filter box plus double layer filter net to use the characteristics of the fluid to recovery of the excess flux filter at maximize certain. |
| Isolated wind curtain | Air pressure wind knife, blown the excess flux into the bins when spray which prevent the flux into the preheat zone to ensure production safety. |
| Spray case | All 316 # stainless steel + aluminum frame, clean and easy to maintenance. High level of corrosion resistance and durable. |
| Preheat Part | |
| Three-stage preheat area | 1600mm / 3 section of the preheating zone independent temperature control, can provide an adequate amount of warm-up adjustment room, can warm up some relatively large PCB, more complex products, adaptive low solids no-clean flux residues; reduce heat PCB board impact, PCB board is heated evenly, can improve production efficiency. |
| Temperature control | Siemens temperature acquisition module, PID temperature control accurate and reliable, import thermocouple detection system, thermocouple abnormal alarm. |
| Heat part | TORCH heater, fast heat, long life, thermal inertia; uniform heat zone. |
| Preheat power | General Power 11kw |
| Installation Model | Uses direct pull-out drawer modular for easy to maintenance and clean. |
| Preheat case cover | Uses arc streamlined design, filled with imported Cisle high-density rock wool to enhance the insulation effect. visual glass observation window at the front |
| Transmission Part | |
| High-strength wear-resistant rail | TORCH special aluminum rail with high temperature resistant, stainless steel thermal compensation flexible guiderail to ensure non-deformation and board fall-off |
| Guiderail Balance | Two-point synchronized rail-width-modulated unit, worm gear, precision lead screw worm height-width,-width adjusting accuracy is less than 0.2mm, 8-point support to make guiderail balance without different size of head, the whole guide-rail equipped without truncation |
| Width adjust method | width adjust by Manual- by Automatic (optional) |
| Claw hook on transmission | TORCH 1.5MM claw hook (no deformation, non-stick tin), plywood thickness not more than 2.5mm (the synchronous the chain-plate conveyor when board in) |
| C / V speed setting range of the smallest unit | Smallest unit 1mm/min 0-1800mm/min |
| C / V speed deviation range | Electronic closed-loop control within 0-10mm/min |
| Chain tensioning device | Adjustable tensioning sprocket |
| Transmission Motor | Taiwan VTV inverter 90W motor, with overload protection force limiters |
| Tin furnace | |
| Tin furnace material | 3mm thick lead-free materials, high temperature corrosion-resistant, lead-free processes, long life; lead-free standard furnace |
| Tin furnace feature | Special structure invasive vents (W 350MM), front and after the solder wave (first wave is turbulence, the second wave is stratospheric wave) is the short-distance design (45mm), solder put-in method is upper solder-in method to reduce the oxidation of solder joints, auto-collection method of oxidation residue for easy to maintenance and don't generate floating dross black solder powder; |
| Low oxidation | High-quality tin stove, good thermal stability, it uses liquid tin-flow design principle to reduce the impact of tin oxide amount Wave permit width can be adjusted with the PCB board to greatly reduce the tin oxide amount when soldering small PCB board, adjustable distance is 50-350mm. |
| Economic type Work | Control the spray and wave function through PLC and photoelectric switch to reduce unnecessary waste |
| Tin furnace moving method | Manual |
| Tin wave height adjustable | 0-12mm |
| Wave permit motor | Taiwanhigh temperature motors, frequency can adjust wave height accurately, digital adjustment |
| Heat part | TORCH- dry resistant stainless steel heating pipe, long life; external heating system, tin furnace uses the upper and lower layer heating, more accurate, not explosive tin, multi-channel anti-deformation ribs. |
| Cooling system | |
| Cooling method | Motor force cooling wind towards up, and cool down at up and down side, which can obviously improve Vacuoles and stripping pad problems that generated by lead free welding material eutectic. |
| Automatic claw washing device | |
| Imported high-quality micro-corrosion-resistant chemical pumps, bilateral claw wash, alcohol detergents, automatic claw chain cleaning. | |
| Software control system | |
| l Upper machine uses computer-controlled, human-machine interface dialogue, reliable, high-end configuration, easy to operate. | |
| l Lower machine uses Siemens PLC and Siemens temperature control module; | |
| l Communicate computer with Siemens (PLC) programmer, stable and reliable, using Siemens software, communication speed up to187.5KBPS adjustable, order transmission time <= 0.2 ms. Automatic identification of the host computer communication port, It is no need to make appropriate choices in the interface communication port dialog box. Communication wire uses Siemens special cable (PC / PPI CABLE), strong anti-interference; | |
| l With the PCB production reporting database, which can automatically record different types of PCB production yield; | |
| l Automatic fault alarm function: thermocouple abnormal alarm, high and low temperature alarm; | |
| l It can be controlled preheating temperature, solder pot temperature, transport speed, the spray action, forced cooling. | |
| l A week, | |
| l Machine head, tail with two emergency response system, press under special, emergency situation. | |
| The key parts of the model and brand | |
| Control PLC+ computer | Siemens PLC+ famous brand computer |
| Transport motor, gear box | Taiwan VTV 90W gear box 1:100K |
| Chain claw | TORCH Special hook claw thickness 1.5mm |
| Tin furnace motor | Taiwanhigh temperature three-phase 6-pole 0.18kw |
| Wash claw motor | TaiwanKEYUAN |
| Rodless cylinder | GermanyFEST |
| Spray head | TORCH -specific two-fluid ST-6 |
| Solenoid valves, regulating valves, fittings, etc. | TaiwanAirtac |
| Relay | JapanOMRON MY2 MY4 |
| Inverter | Taiwan0.4kw |
| Heater | TORCH,Imported nickel chromium wire |
| Photoelectric switch | 24V NPN |
| SolidStateRelay | 40A |
| Air switches / master switch | TaiwanZhengtai |
| AC contactor | TaiwanZhengtai |
| Thermocouple | Insulated K-type |
| Button switch | Schneider |
| Accessories kit / wearing parts / manual / schematic / Delivery List | |
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