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Termway (Beijing) Precision Technology Co., Ltd.

Full Automatic Wave Soldering Machine, Double Wave Soldering Machine, Lead Free Wave Soldering Machine manufacturer / supplier in China, offering Large Size Lead Free Double Wave Soldering Machine, Full Hot Air 5 Heating Zone Lead Free Reflow Oven/ Welding Tn350c, Full Hot Air 6 Heating Zone Lead Free Reflow Oven/ Welding Tn360c and so on.

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Supplier Homepage Product wave soldering Large Size Lead Free Double Wave Soldering Machine

Large Size Lead Free Double Wave Soldering Machine

FOB Price: Get Latest Price
Min. Order: 1 Piece
Production Capacity: 300PCS /Year
Transport Package: Wooden Package
Payment Terms: L/C, T/T
Basic Info
  • Model NO.: TB980C
  • Model: Tb980c
  • Weight: 1050kg
  • Working Power: 18kw
  • Air Supply: Above 5MPa
  • Specification: 4120 *1280 *1630
  • HS Code: 8515800090
  • Current: Alternating Current
  • Application: PCB
  • Gross Power: 36kw
  • Dimension (L*W*H): 4120 *1280 *1630
  • Trademark: Torch
  • Origin: Beijing
Product Description
TB980C has a synchronal feeding system. Synchronal chain with claws design, no noise, smooth conveying. Control system: Industry computer with signal processing by hearing is reliable and stable. Far IR preheating system to prevent the temperature going down. New type boost spraying system of the welding flux reduces the dosage of the flux. Conveying system: Imported motor for driving with overload protection device. The width of the substrate is adjusted automatically by computer.

Technique parameter:

Introduction:

TB980C has a synchronal feeding system. Synchronal chain with claws design, no noise, smooth conveying. Control system: Industry computer with signal processing by hearing is reliable and stable. Far IR preheating system to prevent the temperature going down. New type boost spraying system of the welding flux reduces the dosage of the flux. Conveying system: Imported motor for driving with overload protection device. The width of the substrate is adjusted automatically by computer.

Remark:

Technology parameter of TB980C:
Preheating Section (Infrared+ hot air): 4Kw * 2
Preheating temperature: Room-temperature ~180
Preheating control mode: PID Mode
Power of tin stove heating tube: 2Kw * 8
Jointing control mode: PID Mode
Wave crest motor: Imported high temperature resistant motor
Soldering tin capability: Max. 500kg(Sn63Pb37); 430Kg(Sn100%)
PCB width: Max. 250mm
PCB Transmission speed: 0.5~1.8m/min
Transmission motor power: 90W
Gross power: 36Kw
Working power: 18Kw
Power supply: Three-phase, 380V, 50Hz
Air supply: Above 5Mpa
Gas pressure of spray: 0.25Mpa~0.4Mpa
Spray gun driving type: Need a spraying machine outside
Cooling system: Wind cooling system.
Dimension (L*W*H) 4120 *1280 *1630
Weight: About 1050kg
Technical Parameter:
PCB board width adjustable Max.50~350mm
PCB board Height adjustable 750+/-50mm
PCB board transmission speed 0~1800mm/Min
PCB board transmission angle(Soldering dip) 3~7
PCB board transmission direction L→R/R→L(optional)
Height limit of component on board Max.100mm
Wave height range 0_12mm adjustable,keep wave permit balance
Wave number 2
Preheat area length 1600mm
Preheat zone number 3
Preheat power 11kw
Preheat temperature Room temp~250 can be set
Heating method IR+ hot air
Cool zone number 1
Cooling method Motor force cooling
Solder material type Lead free welding/common solder material
Tin strove power 8kw
Tin strove capacity Approx.300kg
Tin strove temperature Room term~300 \control accuracy±1-2
Temperature control method P.I.D+SSR
Machine control method Siemens PLC+ computer
Flux capacity Max5.2L
Flux flow 10~100ml/min
Spray method Step motor+TORCH Special two-fluid nozzle
Power 3 phase 5wire 380V
Start-up power(total power) max.21kw
Normal working power Approx.9kw
Air source 4~7KG/CM2 
Packing size L3600*W1400*H1650MM
Dimension size L4200*W1400*H1650MM
Weight Approx.1600kg
Cover Part
Machine structure New streamlined shell design, industrial channel steel as for the frame, 2mm thick steel plate bending to be machine cover, 6 caster at the bottom, and 6 feet cup for positioning (adjustable level and height); a longer curved tempered glass for front door
 
Front door structure Fully enclosed open and transparent tempered glass doors, glass doors uses a double hydraulic gas springs stretch cover to ensure operation and maintenance space
Rare door Magnetic structure removable structure for the biggest maintenance space
Top Place a suit of explosion-proof light
Surface Spray computer white on the machine (glass door is blue)
Spray Part
Spray head Uses TORCH two-fluid special nozzle, spray range of 20 ~ 65mm fan adjustable, nozzle height 50 ~ 80mm adjustable, the maximum flow rate 60ml/min
Air system Imported filters, control valves and pipe fittings, digital display of air pressure. Spray system using acid, anti-corrosion SMC pipe
 
Spray nozzle moving system Germany FEST rodless cylinder drive, Siemens PLC intelligent control, using the limit switch and board-in light eye to control, and according to the PCB board speed and width to automatically detect and spray.
 
Flux recovery system The bottom of nozzle uses stainless steel bending to be tray to take water and flux for easy to wash
 
Flux Exhaust filtering system Ventilation System: Stainless steel mesh filter box plus double layer filter net to use the characteristics of the fluid to recovery of the excess flux filter at maximize certain.
 
Isolated wind curtain Air pressure wind knife, blown the excess flux into the bins when spray which prevent the flux into the preheat zone to ensure production safety.
 
Spray case All 316 # stainless steel + aluminum frame, clean and easy to maintenance. High level of corrosion resistance and durable.
 
Preheat Part
Three-stage preheat area 1600mm / 3 section of the preheating zone independent temperature control, can provide an adequate amount of warm-up adjustment room, can warm up some relatively large PCB, more complex products, adaptive low solids no-clean flux residues; reduce heat PCB board impact, PCB board is heated evenly, can improve production efficiency.
 
Temperature control   Siemens temperature acquisition module, PID temperature control accurate and reliable, import thermocouple detection system, thermocouple abnormal alarm.
 
Heat part TORCH heater, fast heat, long life, thermal inertia; uniform heat zone.
Preheat power General Power 11kw
Installation Model Uses direct pull-out drawer modular for easy to maintenance and clean.
Preheat case cover Uses arc streamlined design, filled with imported Cisle high-density rock wool to enhance the insulation effect.  visual glass observation window at the front
 
Transmission Part
High-strength wear-resistant rail TORCH special aluminum rail with high temperature resistant, stainless steel thermal compensation flexible guiderail to ensure non-deformation and board fall-off
 
Guiderail Balance Two-point synchronized rail-width-modulated unit, worm gear, precision lead screw worm height-width,-width adjusting accuracy is less than 0.2mm, 8-point support to make guiderail balance without different size of head, the whole guide-rail equipped without truncation 
 
Width adjust method width adjust by Manual- by Automatic (optional)
Claw hook on transmission TORCH 1.5MM claw hook (no deformation, non-stick tin), plywood thickness not more than 2.5mm (the synchronous the chain-plate conveyor when board in)
 
C / V speed setting range of the smallest unit Smallest unit 1mm/min 0-1800mm/min
C / V speed deviation range Electronic closed-loop control within 0-10mm/min
Chain tensioning device Adjustable tensioning sprocket
Transmission Motor Taiwan VTV inverter 90W motor, with overload protection force limiters
Tin furnace
Tin furnace material 3mm thick lead-free materials, high temperature corrosion-resistant, lead-free processes, long life; lead-free standard furnace
 
Tin furnace feature Special structure invasive vents (W 350MM), front and after the solder wave (first wave is turbulence, the second wave is stratospheric wave) is the short-distance design (45mm), solder put-in method is upper solder-in method to reduce the oxidation of solder joints, auto-collection method of oxidation residue for easy to maintenance and don't generate floating dross black solder powder;
 
Low oxidation High-quality tin stove, good thermal stability, it uses liquid tin-flow design principle to reduce the impact of tin oxide amount
Wave permit width can be adjusted with the PCB board to greatly reduce the tin oxide amount when soldering small PCB board, adjustable distance is 50-350mm.
 
Economic type Work Control the spray and wave function through PLC and photoelectric switch to reduce unnecessary waste
 
Tin furnace moving method Manual
Tin wave height adjustable 0-12mm
Wave permit motor Taiwanhigh temperature motors, frequency can adjust wave height accurately, digital adjustment
 
Heat part TORCH- dry resistant stainless steel heating pipe, long life; external heating system, tin furnace uses the upper and lower layer heating, more accurate, not explosive tin, multi-channel anti-deformation ribs.
 
Cooling system
Cooling method Motor force cooling wind towards up, and cool down at up and down side, which can obviously improve Vacuoles and stripping pad problems that generated by lead free welding material eutectic.
 
Automatic claw washing device
Imported high-quality micro-corrosion-resistant chemical pumps, bilateral claw wash, alcohol detergents, automatic claw chain cleaning.
 
Software control system
l         Upper machine uses computer-controlled, human-machine interface dialogue, reliable, high-end configuration, easy to operate.
 
l         Lower machine uses Siemens PLC and Siemens temperature control module;
l         Communicate computer with Siemens (PLC) programmer, stable and reliable, using Siemens software, communication speed up to187.5KBPS adjustable, order transmission time <= 0.2 ms. Automatic identification of the host computer communication port, It is no need to make appropriate choices in the interface communication port dialog box. Communication wire uses Siemens special cable (PC / PPI CABLE), strong anti-interference;
 
l         With the PCB production reporting database, which can automatically record different types of PCB production yield;
l         Automatic fault alarm function: thermocouple abnormal alarm, high and low temperature alarm;
l         It can be controlled preheating temperature, solder pot temperature, transport speed, the spray action, forced cooling.
l         A week,
l         Machine head, tail with two emergency response system, press under special, emergency situation.
The key parts of the model and brand
Control PLC+ computer Siemens PLC+ famous brand computer
Transport motor, gear box Taiwan VTV 90W gear box 1:100K
Chain claw TORCH Special hook claw thickness 1.5mm
Tin furnace motor Taiwanhigh temperature three-phase 6-pole 0.18kw
Wash claw motor TaiwanKEYUAN
Rodless cylinder GermanyFEST
Spray head TORCH -specific two-fluid ST-6
Solenoid valves, regulating valves, fittings, etc. TaiwanAirtac
Relay JapanOMRON MY2  MY4
Inverter Taiwan0.4kw
Heater TORCH,Imported nickel chromium wire
Photoelectric switch 24V NPN
SolidStateRelay 40A
Air switches / master switch TaiwanZhengtai
AC contactor TaiwanZhengtai
Thermocouple Insulated K-type
Button switch Schneider
Accessories                 kit / wearing parts / manual / schematic / Delivery List
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